Die Casting

Die Casting Services

Get a precision die-casting service for customized metal parts and products with quick turnaround times. Request a quote to kickstart your project today.

  • 7/24 technical support
  • Tolerances down to 0.01mm (±0.0004″ )
  • ISO 9001:2015 certified manufacturing partner
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Our Precision Die Casting Services

If you require custom metal parts, Conovawellis a die-casting service provider ready to assist. Since 2009, we have held our engineering team and equipment to high standards to consistently deliver robust and durable parts and prototypes. To guarantee exceptional quality, we adhere to strict die-casting processes that ensure your custom requirements are fulfilled. We offer two types of die-casting capabilities to meet your needs.

Hot Chamber Die Casting

Hot Chamber Die Casting

Hot chamber die casting, also known as gooseneck casting, is a rapid process with a typical casting cycle of only 15 to 20 minutes. It enables high-volume production of relatively intricate parts and is well-suited for zinc alloys, low-melting-point alloys like copper, and lean alloys.

Cold Chamber Die Casting

Cold Chamber Die Casting

The cold chamber die-casting process is essential for reducing heat and addressing corrosion issues in the machine’s plunger and related components. It is primarily used for alloys with high melting points, such as aluminum, magnesium, certain copper alloys, and ferrous alloys.

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A better understanding of Conovawell Die Casting

Conovawell offers top-notch die-casting molds and products, along with precision machining services and surface treatment options.

Maximum machine 3500T

Maximum machine 3500T

One-stop manufacturing service

One-stop manufacturing service

Powerful technical team

Powerful technical team

Demanding
Specifications

Demanding
Specifications

Full dimension QC report

Full dimension QC report

16ys+ industry experience

16ys+ industry experience

Why Choose Conovawell for Die Casting Parts

Extensive Selections

Extensive Selections

We offer a diverse range of material options, surface finishes, tolerances, and manufacturing processes for your die-casting parts. Tailoring our quotes and manufacturing suggestions to your specific requirements ensures you receive a customized and cost-effective solution.

Powerful Plant & Facilities

Powerful Plant & Facilities

With multiple plants in China, we ensure efficient production and fast lead times for your casting parts. Our state-of-the-art facilities leverage automation to support a variety of complex die-casting projects.

Strict Quality Control

Strict Quality Control

As an ISO 9001:2015 certified company, we are dedicated to delivering precision die-casting services. Our experienced engineering team conducts thorough quality inspections at various stages of the manufacturing process, including pre-production, in-production, first article inspection, and before delivery, to ensure the highest quality parts.

Online Quotation Platform

Online Quotation Platform

Our advanced online quoting platform allows you to upload design files and receive quick quotations for your die-cast metal parts anytime, anywhere. Additionally, our order tracking system enables you to monitor all orders and quotes, providing transparency at every stage of the manufacturing process.

Die Casting Mould Types

Aluminum die casting

Aluminum die casting

Aluminum cast parts offer a combination of lightweight, cost-effectiveness, recyclability, and durability. They can achieve intricate geometrical shapes and are commonly used in the automotive and mechanical equipment industries.

Zinc die casting

Zinc die casting

Zinc die-cast products provide a prolonged mold lifespan, precise dimensions, and diverse surface finishing options, offering strategic advantages for business development.

Magnesium die casting

Magnesium die casting

Magnesium is the lightest metal, boasting high shock resistance, strength, thin-walled capability, ultra-high fluidity, and dimensional stability. It can be die-cast into intricate net structures.

Die Casting from Prototyping to Production

Die casting is a highly efficient technique for creating high-quality prototypes and small-batch parts, making it suitable for various applications. Our team is dedicated to helping you meet your manufacturing goals by offering professional die-casting services.

Prototyping

Prototyping

An affordable and efficient method for producing high-quality prototypes. This process utilizes inexpensive tooling, making it a cost-effective way to manufacture prototypes with various materials and design alterations.

Market Testing

Market Testing

An affordable and efficient method for producing high-quality prototypes. This process utilizes inexpensive tooling, making it a cost-effective way to manufacture prototypes with various materials and design alterations.

On-Demand Production

On-Demand Production

Die-cast parts are excellent choices for custom and initial production runs. You can effectively evaluate product quality before commencing full-scale manufacturing.

Die casting service almost covers all industries

We specialize in manufacturing high-quality aluminum, zinc, and magnesium alloy die-casting products. Whether for small-scale or large-scale production, our die-casting service offers satisfying solutions. With 16 years of experience in the industry, we have gained extensive knowledge of product development backgrounds, differences, and operational requirements across various industries, giving us a unique advantage in meeting your specific needs. We serve overseas customers from diverse industries including automotive, security, aerospace, electronic instruments, robotics, communication equipment, pump valves, LED lighting, and more.

Automobile industry die-casting

5G telecommunication die casting

Die Casting in the LED industry

Die casting industry

Alloys Used to Make Die Casting Parts

Non-ferrous metals with low melting temperatures, such as aluminum, zinc, magnesium, lead, and copper, are commonly used in the die-casting process. However, some less common and ferrous metals are also viable options. The following will outline the characteristics of the die-casting alloys commonly utilized for the majority of parts.

Aluminum Alloys

Aluminum Alloys

Aluminum die-casting alloys are lightweight structural metals primarily composed of silicon, copper, magnesium, iron, manganese, and zinc. They possess high thermal conductivity, electrical conductivity, machinability, and minimal linear shrinkage, resulting in excellent casting performance and fillability. Additionally, aluminum alloys maintain good mechanical properties at both high and low temperatures due to their low density and high strength. Commonly used aluminum alloys include:

A380, A360, A390. A413, ADC-12, ADC-1

Zinc Alloys

Zinc Alloys

The primary elements added to zinc die-casting alloy include aluminum, copper, and magnesium. This alloy provides a good surface finish without requiring secondary processing. Importantly, zinc alloy is more cost-effective and stronger than other comparable alloys. Additionally, it offers better fluidity and corrosion resistance, making it suitable for die-casting meters, automotive parts housings, and other complex metal parts. Commonly used zinc alloys include:

Zamak-2, Zamak-3, Zamak-5, Zamak-7, ZA-8, ZA-12, ZA-27

Magnesium Alloys

Magnesium Alloys

The primary alloying elements in magnesium die casting alloy include aluminum, zinc, manganese, cerium, thorium, and small amounts of zirconium or cadmium. This alloy offers high strength, low viscosity, good fluidity, excellent corrosion resistance, and easy filling of complex cavities. Magnesium alloy can be used for die casting molds and thin-wall parts without experiencing thermal cracks. Commonly used magnesium alloys include:

AZ91D, AM60B, AS41B

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Die Casting Service For 5G products

Die Casting Service For 5G products

The advancement of 5G technology is driving new requirements for internet infrastructure. The number of 5G bases and associated costs exceed those of 4G by more than double. Mobile terminals, automobiles, industrial internet, medical health, and entertainment are identified as the five key industries poised to benefit the most from these advancements.

The heightened demand for 5G communication bases and wave filters is also spurring growth across the entire die-casting supply chain. This includes advancements in cavity development for wave filters and radiator boxes. The continuous increase in complexity and quantity of wave filter designs is an inevitable trend, resulting in significant growth in value and sales volumes. GRefee has been actively involved in the 5G market since 2016.

Die Casting Service For New energy vehicle

Die Casting Service For New energy vehicle

With the rise of new energy vehicles, there’s a growing demand for lightweight and integrated die-casting components in the automotive industry. Companies with expertise in these areas stand to benefit.

This sector is influenced by various factors, including stricter fuel consumption standards for traditional vehicles, higher subsidy thresholds for electric bicycles, and the pressure from regulatory requirements for electric vehicles. Vehicle manufacturers and component suppliers urgently require new technologies and methodologies to achieve weight reduction and improve energy efficiency.

Casting Surface Finishes

Post-processing and finishing represent the concluding phase of precision die casting. This stage involves applying various techniques to address surface defects, enhance mechanical or chemical properties, and improve the cosmetic appearance of the products. There are six types of surface finish options available for die casting.

NameDescriptionMaterialsColorTextureLink
As CastElectroplating can be functional, decorative, or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.All materialsn/an/a
Powder CoatingBead Blasting is a process that sprays fine glass beads at high speed onto the surface of die-casting parts using compressed air as the powder. The appearance or shape is changed, and the part obtains excellent cleaning and surface preparation for secondary finishing operations.Aluminum, Stainless Steel, SteelBlack, any RAL code or Pantone numberGloss or semi-gloss
Bead BlastingRegular casting finish obtained without the use of high-end tools or machinery. Like Zinc and Aluminum-Zinc parts can be cast but still keep high corrosion resistance.ABS, Aluminum, Brass, Stainless Steel, Steeln/aMatte
AnodizingMainly for aluminum alloy die casting. Anodizing utilizes electrochemical principles to generate a layer of Al2O3 (aluminum oxide) film on the surface of the parts. This decorative layer of oxide film provides high insulation and wear resistance.AluminumClear, black, grey, red, blue, goldSmooth, matte finish
Electro PhoresisUsed for aluminum alloy, zinc alloy die casting, etc. Electrophoresis applies metallic luster and an unlimited range of colors on the casting parts. It also can enhance the surface properties and corrosion resistance of metal alloy parts.Aluminum, Zinc, Stainless SteelAnyMetallic luster
ElectroplatingElectroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.Aluminum, Steel, Stainless Steeln/aSmooth, glossy finish
BrushingBrushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.ABS, Aluminum, Brass, Stainless Steel, Steeln/a Satin

Die Casting Applications

Die casting is a versatile manufacturing technique, playing a pivotal role in the creation and production of numerous modern products, spanning from aerospace structural parts to electrical enclosures. Conovawell has been at the forefront of providing innovative manufacturing solutions tailored to various industrial applications. We deliver high-quality parts at competitive prices, catering to valued customers across the following industries:

Die Casting

Automotive Parts: As a die-casting parts manufacturer, we specialize in producing various vehicle components such as gears, cylinders, gladhands, transfer cases, small engine parts, and even components for lawn and garden tractors.

Aerospace Industry: Our precision die-casting service utilizes magnesium and aluminum pressure die-casting technologies to manufacture lightweight, durable structural parts with excellent corrosion resistance for the aerospace industry.

Lighting Components: Our die-casting service also extends to electrical housings, die-cast heat sinks, and various other lighting components.

Commercial & Consumer Products: Additionally, we manufacture commercial parts including compressor pistons and connecting rods, heat sinks, bearing housings, sink faucet parts, and meters.

Check out our extensive gallery that shows precision die casts from our valued customers.

Gallery of Die Casting Parts
Gallery of Die Casting Parts
Gallery of Die Casting Parts
Gallery of Die Casting Parts
Gallery of Die Casting Parts

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