Sheet Metal Fabrication

Custom Online Sheet Metal Fabrication Services

Obtain a complimentary quote for custom sheet metal prototypes and low-volume production components. Experience precision quality with a 3-day lead time.

  • Free quotation with DFM review in 12 hours
  • Lead time as fast as 3 days
  • ISO 9001:2015 certificated
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Our Custom Sheet Metal Fabrication Services

Opt for Conovawell’s online sheet metal fabrication services to create custom sheet metal components. Whether you need intricate, low-volume prototypes or extensive, high-volume production runs, we offer a wide range of materials and fabrication processes. Our team of skilled engineers ensures that each part adheres to precise specifications and quality standards.

Laser Cutting

Laser Cutting

Laser cutting is a process that utilizes a high-power laser to precisely cut sheet metals. It offers fast processing, allowing for intricate designs with smooth finishes and tight tolerances.

Plasma Cutting

Plasma Cutting

Plasma cutting is a technique that slices through electrically conductive materials by employing an accelerated stream of hot plasma. It is particularly well-suited for thick materials, providing a combination of high speedcost-effectiveness, and efficiency in large-scale industrial metal fabrication.



Bending is a flexible sheet metal fabrication technique that forms V-shaped, U-shaped, and channel shapes in materials. It offers exceptional precisionrepeatability, and minimal setup costs, making it an ideal choice for intricate geometries

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Sheet Metal Parts Made by Conovawell

Explore a wide range of custom flat and formed sheet metal prototypes and production parts, including robust brackets and intricate panels. Our precision manufacturing caters to diverse industry requirements.

Sheet Metal Parts
Sheet Metal Parts
Sheet Metal Parts
Sheet Metal Parts
Sheet Metal Parts

Custom Sheet Metal Fabrication Solutions

Conovawell provides accurate sheet metal prototyping and production services, catering to one-offs, small batches, and high-volume orders.

Rapid Prototyping

Rapid Prototyping

Accelerate your journey from concept to market with our rapid prototyping. By trimming weeks off your development cycle and overcoming design challenges, you’ll achieve a quicker product launch through efficient metal fabrication.

Low-Volume Production

Low-Volume Production

Optimize expenses with our proficiency in low-volume production. Cater to the need for high-mix, low-volume manufacturing, while upholding the excellence of precision-engineered metal components.

On-Demand Production

On-Demand Production

Stay agile in meeting shifting market demands through our on-demand sheet metal production. Rapidly address bespoke orders, guaranteeing smooth scalability and timely delivery.

Sheet Metal Fabrication Materials

Choose from our array of sheet metal materials, such as aluminum, brass, stainless steel, and copper, all augmenting the longevity and visual appeal of your metal components.



Aluminum, known for its lightweight yet sturdy characteristics, provides increased durability without added bulk. Its exceptional malleability facilitates precise molding, making it perfect for intricate designs.




Copper boasts undeniable benefits: unmatched electrical conductivity, thermal efficiency, and innate resistance to corrosion, guaranteeing durability and optimal performance in various fabrications.




Choose brass for its ability to guarantee accurate machining, unique aesthetics, and effective heat conductivity, offering benefits for both functional and decorative purposes.





Steel stands out for its strength, adaptability, and recyclability, making it a superb material option that ensures enduring performance and environmental sustainability.

Cold Rolled Steel Plate (SPCC)
Hot Rolled Steel Plate (SPHC)
Electrolytic Plate (SECC)
Galvanized Plate (SGCC)

Stainless Steel

Stainless Steel

Famed for its durability and ability to resist staining, stainless steel guarantees longevity and retains its appearance, even in challenging environments.







Sheet Metal Fabrication Materials

Choose from our range of sheet metal finishes to elevate corrosion resistance, durability, and aesthetic charm. If your desired finish isn’t listed on our quotation page, simply opt for ‘Other’ and detail your specifications for a tailored solution.

1AnodizingAluminumClear, black, grey, red, blue, gold.Smooth, matte finish.A thin layer: 5-20 µm
Hard anodic oxide film: 60-200 µm
2Bead BlastingAluminum, Brass, Stainless Steel, SteelNoneMatte0.3mm-6mm
3Powder CoatingAluminum, Brass, Stainless Steel, SteelBlack, any RAL code or Pantone numberGloss or semi-gloss5052 Aluminum 0.063″-0.500”
6061 Aluminum 0.063″-0.500”
7075 Aluminum 0.125”-0.250″
Mild Steel 0.048″-0.500”
4130 Chromoly Steel 0.050″-0.250”
Stainless Steel 0.048″-0.500
4ElectroplatingAluminum, Brass, Stainless Steel, SteelVariesSmooth, glossy finish30-500 µin
5PolishingAluminum, Brass, Stainless Steel, SteelN/AGlossyN/A
6BrushingAluminum, Brass, Stainless Steel, SteelVariesSatinN/A
7Silkscreen PrintingAluminum, Brass, Stainless Steel, SteelVariesN/A< 1 µm
8PassivationStainless SteelNoneUnchanged5μm – 25μm

Conovawell Sheet Metal Processes

Explore the unique benefits of individual sheet metal techniques to discover the ideal match when placing orders for custom metal fabrication parts.

ProcessTechniquesPrecisionApplicationsMaterial Thickness (MT)Lead Time
CuttingLaser cutting, Plasma cutting+/- 0.1mmStock material cutting
Cutting of external shapes
Secondary cutting
Cutting lines
Cutting irregular holes
6 mm (¼ inch) or less1-2 days
BendingBendingSingle bend: +/- 0.1mm
Double bend: +/- 0.2mm
More than two bends: +/- 0.3mm
Forming, pressing lines, imprinting characters, riveting of electrostatic guide rails, pressing grounding symbols, hole punching, pressing flat, pressing triangular reinforcements, and more.The smallest bend radius should be at least equal to the sheet thickness.1-2 days
WeldingTig Welding, MIG welding, MAG welding, CO2 welding+/- 0.2mmFor aircraft fuselages and engine components. In car bodies, exhaust systems, and chassis. In creating components for power generation and distribution systems.As low as 0.6 mm1-2 days

General Tolerances for Sheet Metal Fabrication

Our sheet metal workshops adhere to ISO 13485 tolerances to ensure consistent quality. If your requirements exceed these standards, please specify them on the design schematics or contact our engineers for assistance.

Dimension DetailHole-to-hole, single-surfaceImperial Units
Edge-to-edge, single-surface+/- 0.127 mm+/- 0.005 in.
Hole to hole, single-surface+/- 0.127 mm+/- 0.005 in.
Bend to edge/hole, single surface+/- 0.127 mm+/- 0.005 in.
Edge-to-feature, multiple surface+/- 0.254 mm+/- 0.010 in.
Over formed part, multiple surfaces+/- 0.762 mm+/- 0.030 in.
Over formed part, multiple surface+/- 0.762 mm+/- 0.030 in.
Bend angle+/- 1°

Why Choose Conovawell for Online Sheet Metal Fabrication Service

Fast Online Quotation
Fast Online Quotation

Obtain rapid, transparent pricing through our online quotation system, simplifying your decision-making process and expediting project commencement for your sheet metal requirements.

Assured High Quality
Assured High Quality

We guarantee the flawless quality of your parts with ISO-certified standards, detailed reports, and meticulous inspections to ensure dimensional accuracy and functionality, addressing vital reliability concerns.

Fast Turnaround
Fast Turnaround

We assure lead times as swift as 3 days, harnessing unlimited capacity and adaptable shipping choices. Speed up your sheet metal projects, guaranteeing punctual delivery and a competitive advantage.

Sheet Metal Engineering Support
Sheet Metal Engineering Support

Tackle intricate design obstacles with RapidDirect’s team of engineering specialists. Our proficiency guarantees accurate, inventive solutions, minimizing your workload and enhancing product quality.

Sheet Metal Fabrication Overview

Sheet metal fabrication, a crucial manufacturing process, entails shaping thin metal sheets into metal components. Praised for its precision and durability, this method yields essential items like enclosures, brackets, and chassis. Suited for diverse industries, it ensures top-notch, dependable end products. Highlighting its role in advanced engineering solutions, RapidDirect’s industrial sheet metal services excel in crafting metal into indispensable, high-performance parts.

The Benefits of Sheet Metal Fabrication:
Sheet metal fabrication is an ideal process for both prototyping and large-scale production of metal components.

  • Advanced technologies enable high-precision cutting and forming, ensuring consistent quality.
  • Metal components are resilient and long-lasting, suitable for challenging environments.
  • Effective material usage and the ability to adjust production levels make it a cost-efficient solution.
  • Various finishing techniques, such as powder coating, offer aesthetic flexibility and additional protection.

Applications of Sheet Metal:
Sheet metal’s versatility shines in various applications, catering to both high-volume and unique, low-volume requirements. Commonly fabricated metal parts include:

  • Electrical enclosures
  • Computer electronics parts
  • Sturdy chassis
  • Precise brackets
  • Durable cabinets

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